The sourcing of raw material that are used in the manufacturing process by manufacturers has for a long period been done in liquid form. This has and continues to happen to a huge extent because handling liquids is better. However, it is time to change because sourcing raw materials in form of powder is proving to be more beneficial than sourcing materials in liquid form. One of the advantages is that shipping costs are reduced. This is worth knowing about High efficiency powder induction.
Shipping costs become even bigger by sourcing raw materials in large quantities. However, one shortcoming that comes from sourcing materials in powder form is that one must have an efficient in-house induction system to convert solids into liquids. The process is supposed to be simple and straight forward where one just pours the solid into liquid and mixes them to produce a liquid.
This process is not as easy as it looks in the real world. The procedure could prove odious in the production area if not handled well. First, the major problem experienced entails production of too much dust while mixing. A lot of dust is generated when powders are poured into liquids. This dust spreads in the work area, endangering the health of workers who might develop respiratory issues.
The dust can also cause equipment failure when it finds its way into circuit boards of various machines used in the workplace. It also settles on surfaces, causing the workplace to be dirty. When all these events happen, there is a lot of waste to the product. The risk of explosion also exists. The mixing process also results in the build-up of lumps and agglomerates on the internal walls of the mixing equipment.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
In order to avoid negative effects, numerous companies have invested in efficient systems which make it possible to mix powders in enclosed environments. An efficient system employs transport and dispersing system (TDS) that inducts powders directly into liquids without forming dust. This implies that one will not have to use knives or other similar tools. Also, it eliminates formation of lumps on container walls.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The rest of the content remains in the bag to be used later. Harmful materials can be handled efficiently using these induction systems. Examples of harmful materials that need careful handling include silica, black carbon, Diatomaceous earth, and pigments among many others.
Shipping costs become even bigger by sourcing raw materials in large quantities. However, one shortcoming that comes from sourcing materials in powder form is that one must have an efficient in-house induction system to convert solids into liquids. The process is supposed to be simple and straight forward where one just pours the solid into liquid and mixes them to produce a liquid.
This process is not as easy as it looks in the real world. The procedure could prove odious in the production area if not handled well. First, the major problem experienced entails production of too much dust while mixing. A lot of dust is generated when powders are poured into liquids. This dust spreads in the work area, endangering the health of workers who might develop respiratory issues.
The dust can also cause equipment failure when it finds its way into circuit boards of various machines used in the workplace. It also settles on surfaces, causing the workplace to be dirty. When all these events happen, there is a lot of waste to the product. The risk of explosion also exists. The mixing process also results in the build-up of lumps and agglomerates on the internal walls of the mixing equipment.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
In order to avoid negative effects, numerous companies have invested in efficient systems which make it possible to mix powders in enclosed environments. An efficient system employs transport and dispersing system (TDS) that inducts powders directly into liquids without forming dust. This implies that one will not have to use knives or other similar tools. Also, it eliminates formation of lumps on container walls.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The rest of the content remains in the bag to be used later. Harmful materials can be handled efficiently using these induction systems. Examples of harmful materials that need careful handling include silica, black carbon, Diatomaceous earth, and pigments among many others.
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